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Digital twin

Low-code

A digital twin is an exact virtual copy of a physical object, process or system that receives real-time sensor data for analysis, forecasting and optimization.

What is a digital twin

A digital twin is an exact virtual copy of a physical object, process or system that works in real time. Unlike a static 3D model, a digital twin receives data from sensors of the real object and uses it for analysis, forecasting and optimization. In Russia, digital twins are used at critical information infrastructure (CII) facilities to monitor equipment and predict failures.

How a digital twin works: sensors, model, synchronization, analysis Diagram of digital twin operation: IoT sensors on the physical object → real-time data transfer → virtual model (3D/CAE) → synchronization → ML analysis → prediction and optimization. How a digital twin works A virtual copy of a physical object in real time 🏭 Physical object IoT sensors Temperature Vibration · Pressure IoT 💻 Digital twin 3D model / CAE Real-time synchronization ML data analysis Analysis 📊 Results Prediction Optimization Accident prevention 30% lower repair costs · 25% longer service life
Digital twin — diagram 1

How a digital twin works

  1. Data collection — IoT sensors.
  2. Model creation — CAD/CAE models.
  3. Real-time synchronization.
  4. Analysis and forecasting — machine learning.

Types of digital twins

  • Product twin — virtual copy of a product.
  • Process twin — a model of a production or business process (digital twin of a process).
  • System twin — a model of a whole plant.
  • Infrastructure twin — buildings, bridges, transport networks.
  • Human twin — a digital model of the human body.
Digital twin types: product, process, system, infrastructure, person Diagram of digital twin types: product (equipment), process (manufacturing), system (factory, workshop), infrastructure (buildings, bridges), person (medicine) with their applications. Types of digital twins Classification by purpose Digital twin 🔧 Product Engines · Turbines Condition monitoring Industry 🔄 Process Manufacturing · Logistics Flow optimization BPM · Lean manufacturing 🏭 System Factory · Workshop · Power grid Integrated management 🏗️ Infrastructure Buildings · Bridges · Cities "Smart cities" Digital twins = Higher efficiency and safety
Digital twin — diagram 2

Advantages and economic effect

Failure prediction, process optimization, cost reduction, safety, staff training, quality improvement.

Frequently asked questions

How is a digital twin different from a 3D model?

A 3D model is a static image. A digital twin is a dynamic system receiving real-time sensor data and analyzing it.

What technologies are used to create digital twins?

IoT sensors, CAD/CAE models, ML algorithms, cloud platforms and visualization systems.

Where are digital twins used in Russia?

Energy, industry, construction (BIM), transport and the public sector (smart cities).

Can a digital twin of a business process be created?

Yes, this is a process digital twin, created from BPMS data and process mining.

Is it difficult to implement a digital twin?

It is a complex project requiring sensors, data systems, models and training. Terms range from months to 2-3 years.

How does a digital twin help manage CII?

It predicts failures, models emergency situations and optimizes operations, improving reliability and reducing risks.

What data requirements exist for a digital twin?

High-quality real-time data, historical data, standardized formats, synchronization under 100 ms and CIPF protection.

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